Zavhy's 3D Printing Service
Innovative Construction Printing Technology
Pushing the Boundaries of Construction Technology
We believe the future of housing and infrastructure demands smarter, more efficient solutions. 3DCP offers a transformative path forward, enabling rapid, automated construction that significantly cuts labour costs, reduces material waste, and shortens build times. This technology allows for the creation of complex architectural forms with minimal human intervention, making sustainable, affordable housing more accessible worldwide. It also opens new possibilities for building infrastructure, such as bridges, walls, and shelters, quickly in disaster zones or remote areas. Using recyclable materials and optimising energy use, 3D printing supports eco-friendly construction and contributes to the development of resilient, smart cities. As the technology evolves, it will redefine urban development and construction logistics. We’re seeking visionary developers and organisations to join us in building innovative, beautiful communities, faster and with greater precision. If you're interested in exploring how 3D-printed construction can elevate your next project, we’d love to connect.
Our Process
Zavhy transforms visionary designs into certified, buildable 3D concrete printed (3DCP) structures through a proven, science-backed process. Our approach follows the 'Design Assisted by Testing' methodology outlined in Eurocode 0, allowing us to rigourously validate performance while accelerating innovation. This ensures not only structural integrity but also a smooth path to obtaining building permits. With deep technical expertise and a clear regulatory strategy, we turn groundbreaking ideas into approved, real-world solutions. Here's a quick look at how we do it.
Conceptual Phase
Defining Design Requirements in 3D Concrete Printing
The design process begins by defining the structure's requirements, including functionality, structural performance, and budget. As in conventional construction, these requirements are translated into a conceptual design represented by a 3D computer-aided design (CAD) model.
However, unlike traditional projects, the CAD model in 3D concrete printing (3DCP) does not yet contain all the detailed data needed for manufacturing.
Conceptual Phase
Defining Design Requirements in 3D Concrete Printing
Parametric Design Phase
Parametric Modeling and Data Integration in 3DCP Design
The digital model is developed through an iterative process using a parametric design platform, eliminating the need for trial-and-error in shaping the overall structure. It integrates diverse data sources, including mechanical testing, empirical observations, and previous research.
This approach allows for multiple iterations based on specific design requirements until an optimal solution is reached. The model acts as a centralised digital database, storing test results and project data.
Parametric Design Phase
Parametric Modeling and Data Integration in 3DCP Design
Production Phase I
Validating 3DCP Through Full-Scale Mock-Ups and Production Testing
While printability and mechanical tests offer insight into manufacturability, full validation is only possible during production. The first phase involves constructing a full-scale mock-up to uncover unforeseen manufacturing issues.
This phase supports the development and documentation of key protocols, including temperature, time, and humidity conditions that affect printing, assembly, and logistics.
Production Phase I
Validating 3DCP Through Full-Scale Mock-Ups and Production Testing
Production Phase II
From Validation to Production: Refining 3DCP Through Iteration
If the mock-up testing yields satisfactory results, the finalised protocols are used to guide the manufacturing of the actual structure. If results are unsatisfactory, the process is re-evaluated and redesigned.
Throughout the final structure's production, documentation and quality control are essential to refine data related to 3DCP manufacturability.
Production Phase II
From Validation to Production: Refining 3DCP Through Iteration
Final Realisation
Field Testing and Safety Benchmarking in 3D Concrete Printing
Each new construction project is treated as a 'living laboratory,' where the structure undergoes thorough on-site testing before final placement and is continuously monitored in use.
This approach generates real-world data to inform standards, safety protocols, and best practices for scaling 3DCP.
Final Realisation
Field Testing and Safety Benchmarking in 3D Concrete Printing
From concept to permit
Read the publication detailing the framework that enabled our 3D printed Nijmegen bridge to meet building code requirements.
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Our Brochure
Explore our comprehensive guide to 3D concrete Printing Solutions
Ready to Transform Your Construction Project?
Whether you're planning a new building, looking to innovate with 3D printing technology, or want to learn more about our solutions, our team is ready to help.